LumEdge
Predictive Maintenance for LED Systems
Operational Precision: Live Link

From Light Degradation to Actionable Prediction

This implemented end-to-end platform uses simulator streams, MQTT data pipelines, and FastAPI intelligence services to produce interpretable 3-day, 7-day, and 14-day failure probabilities for proactive luminaire maintenance planning.

3-Day Prob.
0.04%
7-Day Prob.
1.28%
14-Day Prob.
8.92%
Industrial LED luminaire with cyan glow
Status NOMINAL
Temp 42.4°C
Operational Node: Active

The Operational Gap: Reactive to Probability-Driven.

report_problem

System Latency

Legacy monitoring architectures fail at the intersection of environmental volatility and sensor degradation. Without predictive awareness, late detection becomes the operational norm, resulting in cascading failures across the electrical grid.

  • close
    Late Detection Fault identification typically occurs >200ms post-event threshold.
  • close
    No Probability Awareness Static thresholds ignore the cumulative probability of environmental stressors.
  • close
    Gradual vs Sudden Blindness Threshold-only logic cannot reliably separate slow lumen degradation from abrupt electrical anomalies.
  • close
    Weak Context Awareness Temperature, humidity, and lifecycle effects are often ignored until fault conditions become severe.
Server components with cyan indicator lights
Digital Twin Active

Photometric

LDR / Brightness

light_mode
0.84 lux/sec
Influence factor88% Critical

Electrical

Ripple % / Load

electric_bolt
2.4 VRMS
Stability Margin42% Nominal

Environmental

Ambient Kinetics

thermostat
42.8 °C
Internal Temp
12.4 %
Relative Humidity
Thermal Stress12%
Corrosion Probability5%

Optical + Lifecycle

RGB Quality / Operating Hours

led
248 / 241 / 228
rgb_r / rgb_g / rgb_b
9,420 h
operating_hours
Lifecycle Influence67%
System Topography

Architecture & Node Logic

A mission-critical 4-layer framework designed for Industry 5.0 compliance, integrating real-time telemetry with predictive cloud intelligence.

insights
04

Application Layer

Grafana Dashboards Decision Support Systems

User-centric visualization and executive-level analytical reporting interfaces.

Digital dashboard with cyan charts
psychology
03

Cloud Intelligence

FastAPI Backend XGBoost ML Models

Scalable data processing pipelines and predictive forecasting through advanced machine learning.

Neural network diagram with cyan nodes
hub
02

Connectivity Hub

MQTT Broker Node-RED Orchestration

Low-latency message queuing and logic routing for resilient edge-to-cloud communication.

Fiber optic cables with cyan glow
settings_input_component
01

Edge Sensors

ESP32 Microcontrollers Precision Telemetry

Direct physical hardware interaction and pre-processing of raw environmental data.

ESP32 microcontroller close-up
person_pin Human-Centric

Augmenting worker capability through real-time feedback loops and intuitive visual cues.

energy_savings_leaf Sustainable

Optimizing power consumption across the edge-node network for minimal carbon footprint.

health_and_safety Resilient

Fault-tolerant architecture ensuring system stability even during partial network latency.

Built With

React
Node.js
MQTT
Node-RED
InfluxDB
FastAPI
XGBoost
Grafana
Docker

Architecture Hash

SHA-256: 48e9c9c400221b00080f11004f58dce4e5695700ffecac006875001f24
Digital Twin Sensor Simulator / lum_0001

Interactive Luminaire Sensor Simulator

Standalone what-if simulator: adjust RGB shift, ambient temperature, light intensity, and ripple shift to study how sensor patterns and stress indicators evolve visually.

Current Risk Profile
CRITICAL
tune

Simulator Controls

0%
-40%+40%
42.0°C
20°C100°C
72%
10%100%
+8%
0%100%
info Node Identity
Default Instance: lum_0001

Simulator Stress Distribution

Derived from rgb shift, temperature, intensity, ripple

NOMINAL
THRESHOLD BREACH
Simulated Stress Index
65.5%
trending_up +0.0% FROM BASELINE
Estimated RUL (Hours)
9600H
Approx. Simulator-Derived RUL
Telemetry Context
VISUALAID
Sensor response preview
biotech

RGB Composite

LDR Proxy

Ripple %

Thermal Stress

Simulator Data Path Mapping

End-to-end horizontal data flow for synthetic luminaire telemetry.

Parallel LED Instances

LED-BASE
lightbulbLED
sensorsSensor
memoryESP32
MMQTT
NRNode-RED
IInfluxDB
GGrafana
SIM_V_02.01 ONLINE